120-LABOT
120-LABOT

Operation Video

  • cylinder

    Full Automated Melt Flow Testing

    Capable of up to 12 sequential tests in a row*

    Simply set the sample-filled sample cup onto the carousel, set up the test conditions, and the actual testing will be done automatically. Not only the testing, but also cleaning after the test and calculation of results are performed automatically, allowing for up to 12 consecutive tests. This helps reduce variations in test results and saves the operator’s time spent on testing. We recommend this model for situations where a high frequency of daily tests and reproducibility of results are required.

    *Option of 24 tests and 50 tests are also available.

  • Robot Arm

    Simple, Yet Robust

    Automatic mechanism with over 20 years of operational durability

    The full automatic and automatic models utilize a robot arm mechanism, offering a simple and space-saving design compared to similar products on the market. The mechanism, consisting of a robot arm and arm chuck, performs testing and cleaning with only rotational and vertical movements, minimizing complex actions and reducing error risks. Additionally, the core cylinder of the testing process is fixed in place, enhancing both safety and durability. Due to its simple design, the product is highly durable, and many units continue to operate reliably for over 20 years.

  • Yasuda Seiki’s Unique Sample Cup

    Yasuda Seiki’s Unique Sample Cup

    Accommodates various sample shapes and material properties

    The specially developed sample cup used in the automatic and full automatic models allows for direct sample loading into the cylinder. It can handle a variety of sample shapes, including pellets, granules, flakes, sheets, and strips. Additionally, it can accommodate difficult-to-measure powdery samples. The standard sample cup is coated with Teflon on the inner wall, improving its sliding properties for easy loading. For gummy samples, there is an option to replace the inner lining with a Teflon tube.

  • A Method Cutter

    High-Performance Procedure A Cutter & Automatic Weighing Device

    Automates sample cutting and mass measurement

    This option automates everything from sample cutting to mass input and MFR calculation of procedure A testing. Yasuda Seiki’s uniquely designed Procedure A Cutter can handle a variety of resin types. After cutting, the sample is cooled by air blow, and the weighing device measures the cut sample’s mass, transfers the measurement value to the software and automatically calculates the MFR value.

  • Graphing MVR During Testing

    MVR Graphing During Testing

    Applicable for validating measurement data

    In melt flow testing, air bubbles mixed into the molten resin during extrusion can cause variability in flow characteristics and affect test results. Yasuda Seiki has developed software that records MVR changes over time along with the test results, using a high-resolution rotary encoder to precisely track piston movement during testing. If air bubbles (entrapped air) are present, this appears as an anomaly in the MVR graph, allowing operators to assess the validity of test results post-test.

  • Powerful Extrusion Mechanism

    Powerful Extrusion Mechanism

    Extrudes residual material with a 30kW motor output

    For materials with a low flow rate, extruding residual samples after testing can be the most labor-intensive task in MFR testing. The vertical-axis motor, a design shared between the automatic and full automatic models, ensures complete extrusion of residual material, even with low flow rates materials. This feature enables safe and effective residual material removal and cylinder cleaning after measurement.

  • gauze

    Excellent Running Cost Efficiency

    Low running cost with only gauze being a primary consumable

    Under standard testing conditions, the only consumable needed to run the tester is gauze rolls for cleaning the cylinder and test piston, keeping running costs low.
    *In the long term, parts such as the die and piston may require replacement depending on wear.

Reference Standards JIS K 6719-1/2, K 6921-2, K 6922-2, K 6923-1, K 6924-1, K 6926-2, K 7210-1, ISO 1133-1, ASTM D1238
Number of Samples 12, 24 or 50 samples per test cycle (3 kinds)
Die φ2.095 ± 0.005 mm, L8.000 ± 0.025 mm
Piston Head Diameter φ9.474 ± 0.007 mm, Head Length L6.35 ± 0.10 mm
Cylinder Inner φ9.550 ± 0.007 mm, L160 mm
Temperature Range Max. 300 ℃ (Option: 400 ℃)
Initial Weight 0.325 kgf
Additional Weight 1.20 – 21.60 kgf
Test Method Method A: Manual (Option: Automatic)
Method B: Automatic
Sample Feeding Automatic
Weight Loading Automatic
Weight Change Manual (Option: Automatic)
Cylinder Cleaning Automatic (Solvent cleaning can also be automatic)
Die Cleaning Automatic
Piston Cleaning Automatic
Die Cleaning Rod Cleaning Automatic
Cleaning Gauze Feeding Automatic
Data Processing Method A: Manual (Option: Automatic)
Method B: Automatic
Method B Measuring Rotary Encoder
Software Windows Compatible
Power Source AC 200 V, 1-Phase, 15 A, 50/60 Hz (20 A is required if Sample Drying option is included)
Air Source 0.5 MPa or More
Dimensions / Weight(Approx.) 12,24 Hangings:W950 × D680 × H1,720 mm/ 350 kg
50 Hangings:W1,100× D700 × H1,750 mm/ 400 kg
Automatic Weight Loading Device

In melt flow testing, test loads over 10 kg are required depending on the material, and manually changing the weights can be both burdensome and hazardous. The Automatic Weight Loading Device automates load changes, reducing the physical strain and risk for operators. Additionally, it automatically switches loads based on registered test conditions, allowing continuous testing of samples under different test parameters.

High-Performance Procedure A Cutting & Automatic Weighing Device
A Method Cutter

This option automates everything from sample cutting to mass input and MFR calculation of procedure A testing. Yasuda Seiki’s uniquely designed Procedure A Cutter can handle a variety of resin types. After cutting, the sample is cooled by air blow, and the weighing device measures the cut sample’s mass, transfers the measurement value to the software and automatically calculates the MFR value.

24-Sample and 50-Sample Capacity Models

Enables up to 24 or 50 continuous tests.

Sample Drying
Sample Purge System

Contact Us

For over 70 years, Yasuda Seiki’s testing machines have supported quality control and research & development across various industries, meeting the diverse needs of our clients.